my Hilux
- Toppie4x4
- LR 4WD Full Lockers
- Posts: 836
- Joined: Sat Apr 06, 2013 3:38 pm
- Town: Centurion
- Vehicle: Hilux 4.0 V6 DC 4x4
- Real Name: Andre
my Hilux
Hi I am new to forum but visited the site a lot in the past. My Hilux was converted to 4x4 in December 2012 with 95000km, currently on 139000km. Still a lot to do, but have long range fuel tank that needs to be fitted, dual battery already halfway there.
- Sebata
- LR4WD, Lockers, Crawler Gears
- Posts: 1317
- Joined: Tue Mar 15, 2011 5:31 pm
- Town: Cosmo City
- Vehicle: '06 Hilux 4.0l V6 auto 4x4, Iron-Man front bumper, Ali3n Rock-sliders, Old man Suspention, Snokel, 31" Pireli Scorpion Muds
- Real Name: Tau
- Club VHF Licence: X125
Re: my Hilux
welcome Adre , nice looking truck , you will have to start drafting step by step manual on how the conversion was done & the pros & cons
Tau Sello
Sebata, Lion enjoys hunting with Hynas...
Sebata, Lion enjoys hunting with Hynas...
- Blitzkrieg
- LR 4WD Rear Locker
- Posts: 325
- Joined: Sun May 27, 2012 3:03 pm
- Town: Glen Marais
- Vehicle: 94 Hilux D/C V8 Lexus. 2009 LC Prado 4.0 V6
- Real Name: Jaco
Re: my Hilux
Welkom Andre, ek sal ook graag wil hoor (en sien) van jou conversion, ek wil dit met my Colt ook probeer.
Daardie mags bly darm maar mooi.
Daardie mags bly darm maar mooi.
- Toppie4x4
- LR 4WD Full Lockers
- Posts: 836
- Joined: Sat Apr 06, 2013 3:38 pm
- Town: Centurion
- Vehicle: Hilux 4.0 V6 DC 4x4
- Real Name: Andre
Re: my Hilux
Converting my 2004 Hilux 2.7 4x2 to 4x4.
1. Bought a donor vehicle 2002 DC 2.7 4x4 with damaged engine for R40,000
2. Removed the following items:
a) Front diff with hubs and cross member and drive shafts
b) Removed gearbox with transfer case and cross member
c) Checked gearbox, replace nylon bush on gearlever.
d) Remove drive shaft (not the same as 4x2)
e) Remove (cut off) the two front diff brackets welded to chassis
3. Weld the two front diff brackets to chassis and paint
4. Install the front diff, drive shafts and hubs (over one weekend )
5. Took the vehicle for wheel alignment
6. Cut gearlever hole bigger (used rubber holding plate as template)
7. Asked friend at workshop to fit remove old gearbox and fit 4x4 gearbox (to heavy to do by myself) charged me R800.00 , very easy with gearbox jack and hoist.
8. Fit 4x4 gearbox cross member and make extension bracket for prop shaft centre bearing.
9. Fit existing wiring to gearbox (even the 4x4 light on dash is working) 4x4 wiring were cable tied by factory onto 4x2 gearbox.
10. Sold Hilux cab, loading body, chassis and old engine for R35000.
11. Sold 4x2 gearbox R3500
Issues:
12. Have to tell Toyota with every service that it is a 4x4 as the VIN number info cannot be changed. Will neve r b a 4x4 on the registration documents BUT it was still worth it because of the low mileage.
And that is my story, enjoy her every day.
1. Bought a donor vehicle 2002 DC 2.7 4x4 with damaged engine for R40,000
2. Removed the following items:
a) Front diff with hubs and cross member and drive shafts
b) Removed gearbox with transfer case and cross member
c) Checked gearbox, replace nylon bush on gearlever.
d) Remove drive shaft (not the same as 4x2)
e) Remove (cut off) the two front diff brackets welded to chassis
3. Weld the two front diff brackets to chassis and paint
4. Install the front diff, drive shafts and hubs (over one weekend )
5. Took the vehicle for wheel alignment
6. Cut gearlever hole bigger (used rubber holding plate as template)
7. Asked friend at workshop to fit remove old gearbox and fit 4x4 gearbox (to heavy to do by myself) charged me R800.00 , very easy with gearbox jack and hoist.
8. Fit 4x4 gearbox cross member and make extension bracket for prop shaft centre bearing.
9. Fit existing wiring to gearbox (even the 4x4 light on dash is working) 4x4 wiring were cable tied by factory onto 4x2 gearbox.
10. Sold Hilux cab, loading body, chassis and old engine for R35000.
11. Sold 4x2 gearbox R3500
Issues:
12. Have to tell Toyota with every service that it is a 4x4 as the VIN number info cannot be changed. Will neve r b a 4x4 on the registration documents BUT it was still worth it because of the low mileage.
And that is my story, enjoy her every day.
- Toppie4x4
- LR 4WD Full Lockers
- Posts: 836
- Joined: Sat Apr 06, 2013 3:38 pm
- Town: Centurion
- Vehicle: Hilux 4.0 V6 DC 4x4
- Real Name: Andre
Re: my Hilux
Dankie Jaco, ja ek sal jou aanbeveel om n donor voertuig te kry het my baie gehelp, en ek was gelukkig, maar het lank gesoek...............net spyt ek het nie n wiel of twee gehou nie, nou soek ek n extra spaarwiel en ek het 5 gehad????
-
- LR4WD, Lockers, Crawler Gears
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- Joined: Sun May 23, 2010 10:03 pm
- Town: grassy park cape town
- Vehicle: 99 s/c hilux 4x4 2.7i long range tank & dual battery; 2003 nissan x-TRAIL (4X4)
- Real Name: charl
Re: my Hilux
welcome Andre :!: congrats with the conversion a good few man hours spent on it looks good
- Rebel 4x4
- LR4WD, Lockers, Crawler Gears
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- Joined: Wed Mar 03, 2010 8:28 pm
- Town: Port Elizabeth
- Vehicle: 2020 Toyota Fortuner GD-6 4x4 Auto
- Real Name: Thomas
- Location: Port Elizabeth
Re: my Hilux
Baie welkom André, dis baie interesant. Kan jy vir ons foto wys van die "conversion"? Sal baie nice wees. Baie ouens het op die forum van so conversion gepraat, maar self nog nie gesien nie.
- Toppie4x4
- LR 4WD Full Lockers
- Posts: 836
- Joined: Sat Apr 06, 2013 3:38 pm
- Town: Centurion
- Vehicle: Hilux 4.0 V6 DC 4x4
- Real Name: Andre
Re: my Hilux
Dankie aan almal, ek sal kyk wat ek kan kry en dan beslis n fotos plaas. As ek die forum so lees dan lyk dit my ek moet die SFA opsie oorweeg aangesien die IFS blykbaar nie rerig n 4x4 is nie
- Gideonvanzyl
- LR 4WD Full Lockers
- Posts: 546
- Joined: Thu May 19, 2011 9:16 am
- Town: Cape Town
- Vehicle: Hilux 2.7 D/C 4x4
- Real Name: Gideon
Re: my Hilux
Ouch!! Ek is heel tevrede met my roes vrye bullnose.zasteenberg wrote:Dankie aan almal, ek sal kyk wat ek kan kry en dan beslis n fotos plaas. As ek die forum so lees dan lyk dit my ek moet die SFA opsie oorweeg aangesien die IFS blykbaar nie rerig n 4x4 is nie
Daai rooi bakkie lyk mooi Andre
Toyota Hilux 2.7 Legend 35 (Bullnose) 2003 d/cab 4x4 with Cooper Discoverer AT 3's on with unichip and Powerflow exhaust. Name: Blouwillebees